Hybrid vehicle with integral generator for auxiliary loads

ABSTRACT

A hybrid vehicle includes an internal combustion engine coupled to a combined starter/motor/generator which is, in turn, coupled to a transmission of the vehicle. The starter/motor/generator is coupled to a high voltage battery pack via an inverter and to a deployable power output panel for serving loads external to the vehicle. Whenever external loads are to be powered, a control unit automatically places the vehicle in PARK, or alternatively activates an electrical parking brake system to hold the vehicle stationary.

RELATED APPLICATION

This application claims priority to U.S. Provisional Application No.60/524,473 filed Nov. 24, 2003.

BACKGROUND OF THE INVENTION

The invention generally relates to hybrid vehicles having dual drivetrain power sources including an internal combustion engine and anelectrical motor. More specifically, the invention pertains to a hybridvehicle having a combined starter/motor/generator coupled to an internalcombustion engine of the vehicle.

Hybrid vehicles are known wherein drive train power is derived from acombination of an internal combustion engine with an electricallypowered motor. The electric motor may be used as a source of chargingcurrent for its associated batteries when the motor is not being used tosupply driving power to the vehicle.

Commercial vehicles, such as pickup trucks used by contractors orutility companies often are deployed to job sites not having commercialpower available for performing auxiliary tasks at the work site. Priorapproaches to providing such power have utilized separate portablegenerators, usually carried in the pickup box of the vehicle.Alternatively, to supply larger electrical loads, such portablegenerators must be towed in a separate vehicle behind the contractor'struck. The separate generators typically are not capable of producingincreased power levels without a concomitant increase in generator size.There is a need for providing a power source for auxiliary loads from avehicle wherein use of independent self-powered generators iseliminated.

SUMMARY OF THE INVENTION

In one aspect of the invention, a hybrid vehicle includes an internalcombustion engine coupled for delivering power to a combinedstarter/motor generator. The hybrid vehicle is capable of three modes ofpowering the vehicle—internal combustion engine only, electric motoronly and combined engine/motor power. A hybrid control module determinesthe mode of operation of the vehicle. The vehicle further includes atleast one electrical outlet coupled for receipt of electric power forfurnishing electric power to an auxiliary load.

In another aspect of the invention, the at least one electrical outletis accessed via an electrical input/output panel which may be adeployable unit integral with a portion of the vehicle body or,alternatively, housed in a toolbox loaded in the cargo bed of thevehicle.

In yet another aspect of the invention, a method for placing a vehiclein an operative state suitable for supplying electrical power to atleast one external load includes recognizing movement of a powerdistribution unit to a deployable state, holding the vehicle stationary,and placing the vehicle's transmission in a preselected gear forpowering the electrical generator.

BRIEF DESCRIPTION OF THE DRAWING

The objects and features of the invention will become apparent from areading of a detailed description, taken in conjunction with thedrawing, in which:

FIG. 1 is a block diagram for a hybrid vehicle equipped with all-wheeldrive and arranged in accordance with the principles of the invention;

FIG. 1 a is a block diagram for a hybrid vehicle equipped with aninternal combustion engine mounted transversely to a longitudinal axisof the vehicle and arranged in accordance with the principles of theinvention;

FIG. 1 b is a block diagram for a hybrid vehicle equipped with acombined motor/starter generator coupled to the vehicle drive train viaa power take-off unit and arranged in accordance with the principles ofthe invention;

FIG. 2 is a perspective view of a pickup truck utilizing the hybridpowertrain of FIG. 1 and a deployable input/output panel for externalelectrical loads, the power received from a source integral with thedrive train of the hybrid vehicle of the invention;

FIGS. 3 a, 3 b and 3 c present views of a truck cargo bed mountedtoolbox in three stages of opening, the toolbox having an alternativedeployable input/output power panel disposed therein;

FIG. 4 is a perspective view of a third embodiment of a vehicleside-mounted input/output power panel for external electrical loads inaccordance with the invention;

FIG. 5 is a front view of an exemplary array of power outlets,indicators and other devices of the input/output panel of FIGS. 2-4;

FIG. 6 is a block diagram of an electronic parking brake automaticactuating system for a vehicle arranged in accordance with theprinciples of the invention;

FIG. 7 is a flow chart of a vehicle controller program for automaticallyactuating the electronic parking brake during generation of power forloads external to the hybrid vehicle;

FIG. 8 is a block diagram of the relay logic for controlling the parkingbrake application and automatic setting of the transmission gear fordriving the combined starter/motor/generator as a generator; and

FIG. 9 is a flow chart of a vehicle controller program for ensuring avehicle is in a proper operating state for supplying electric power toloads external to the hybrid vehicle without use of an electronicparking brake.

DETAILED DESCRIPTION

With reference to FIG. 1, hybrid vehicle 100 utilizes a drive traincomprised of internal combustion engine 116 coupled via clutch 118 tocombination starter/motor/generator unit 120. Unit 120 is, in turn,coupled to a torque converter 121 which is coupled to transmission 122which, in turn, is coupled to a transfer case 124. Transfer case 124 isoperative in a conventional sense to deliver driving rotation to reardrive line 126 and/or front drive line 134. Rear drive line 126 iscoupled via differential 128 to rear driving axles 130A and 130B, eachassociated respectively with rear wheels 132A and 132B.

In similar fashion, front drive line 134 transfers drive power throughfront differential 136 which provides drive power to front drive axles138A and 138B which are respectively associated with front wheels 132Cand 132D.

While vehicle 100 of FIG. 1 is shown as equipped with all-wheel orfour-wheel drive, it is to be understood that the invention additionallyis contemplated for use with a hybrid vehicle equipped with two-wheeldrive—either front or rear. For example, for front two-wheel drive,transfer case 124, rear drive line 126 and differential 128 could beeliminated from vehicle 100. Similarly, for rear two-wheel drive,transfer case 124, front drive line 134 and differential 136 could beeliminated from vehicle 100.

Internal combustion engine 116 is controlled by a microprocessor-basedengine controller 140 and also has associated therewith alternator 142,conventional automotive low voltage battery 144 and a power distributioncenter 146 wherein various power conducting leads are distributed tovarious elements of the vehicle via appropriate fuses.

While vehicle 100 of FIG. 1 is shown with engine 116 conventionallymounted with its drive shaft parallel to, or coincident with, alongitudinal axis of the vehicle, it is to be understood that theinvention is additionally contemplated for use with a hybrid vehiclehaving an engine mounted with its drive shaft transverse to thevehicle's longitudinal axis, as shown in FIG. 1 a. This arrangement canbe used with either two-wheel or four-wheel drive systems.

A supplemental DC power source comprised of a battery pack 114 forfurnishing a preselected DC voltage level is used as the primary powersource for the unit 120 when operating in the motor mode. Associatedwith battery pack 114 is a battery management system 148 and highvoltage interface electronics 150.

Motor inverter circuitry 108 is under the control of a motor controlunit 110 and functions to convert DC power delivered from battery pack114 to an AC driving signal for unit 120 when operating in the motormode. Additionally, inverter 108 will take AC energy generated by unit120 when functioning in a generator mode and pass that power throughpower conditioning circuitry 104 to a deployable power panel 102associated with vehicle 100. Power conditioning circuitry 104 basically“cleans up” the AC signal coming in and converts it to a smoothersinusoidal signal. For high power application s, power conditioningcircuit 104 may be bypassed via lead or bus 111 between an output ofinverter 108 and an input to power panel 102, as shown in FIG. 1.

Rather than being integrated with a flywheel of vehicle 100 as shown inFIG. 1, the starter/motor generator unit 120 could be coupled, directlyor via a power take-off unit at another location of the vehicle's drivetrain, such as shown in FIG. 1 b. As seen from FIG. 1 b, unit 120 couldbe coupled via rotating draft 162 to power take-off unit 160, which iscapable of transferring power to (motor or starter mode) or receivingpower from (generator mode) the vehicle's drive train. It is also to beunderstood that the arrangement of FIG. 1 b may be used with two-wheelor four-wheel drive systems.

As will be explained in more detail in a later section of thisdescription, power panel 102 provides a variety of AC and/or DC poweroutlets at the vehicle for use in powering auxiliary electrical loads,for example, loads external to the vehicle.

Optionally, an inverter in unit 106 may be provided between battery pack114 and power panel 102 to generate AC electrical power directly frombattery pack 114. It will also be understood that DC electrical powermay be provided to power panel 102 directly from battery pack 114 or viaa DC/DC converter in unit 106.

Hybrid control module 112 is used to determine the operating mode of thehybrid vehicle and to automatically make selective changes at thetransmission 122 and, for four-wheel drive systems, the transfer case124 under circumstances requiring furnishing of electrical energy topower panel 102 or other conveniently located power outlets as will beexplained in further detail in a later section of this description.

Hybrid vehicle 100 is capable of operating in four modes—one stationaryand three moving. In a first mode, principally employed when the vehicleis starting out and at low speeds or stopped in traffic, onlystarter/motor/generator unit 120 supplies power to the drive lines. Inthis “stealth” mode, unit 120 is functioning as an electric motorpowered by battery pack 114.

As the road speed of hybrid vehicle 100 increases, internal combustionengine 116 is started using torque provided by starter/motor/generatorunit 120 in a starter mode. Engine 116 is typically designed to operatenear maximum efficiency during steady state cruising at high speeds,e.g., 35-65 mph. During these times, unit 120 is not powered, and thehybrid vehicle 100 operates in the engine-only mode.

When necessary for acceleration or elevation climbing, unit 120 ispowered up to add its torque to that of internal combustion engine 116,thus placing hybrid vehicle 100 in a combined engine-motor mode.

The fourth mode of operation is to utilize hybrid vehicle 100 as asource of power for auxiliary electrical loads, such as those externalto the vehicle. As explained in more detail below, in the powergeneration mode, hybrid vehicle 100 is placed in an operatingconfiguration suitable for providing power to auxiliary loads. Forexample, in the case of a vehicle equipped with four-wheel drive and apower transfer case 124 (FIG. 1), and for an external load to bepowered, vehicle 100 is held stationary via an electronic parking brakesystem, the transfer case is placed in neutral, and a desired internalcombustion engine speed in a preselected drive gear is employed to driveunit 120 in a generator mode in an environmentally-friendly manner forsupplying various levels and types of AC and/or DC power to a pluralityof outlets at deployable power panel 102. Alternatively, for a vehicle100 equipped with an automatic transmission, the electronic parkingbrake system would be unnecessary, if the generator 120 is driven withthe vehicle held stationary via placing the automatic transmission inPARK. In yet another alternative application, generator 120 could beused to power an outlet located in the interior cabin of vehicle 100. Inthis application, it would be unnecessary to keep the vehiclestationary.

With continued reference to FIG. 1, hybrid control module 112 is used todetermine a proper operating mode of vehicle 100. Module 112 acts inresponse to inputs generated within vehicle 100, or, optionally, viainput received from a remote transmitter/receiving unit 170. Unit 170could, for example, comprise a key fob or a stand-alone hand-helddevice. Unit 170 has a set of key switches 172 for transmitting commandsto module 112 and a display or set of indicators 171 for receipt ofstatus signals from module 112. The remote control option enables a userto start and stop the engine 116 for providing power to loads and to beapprised of conditions such as low fuel or out-of-range voltages.

With reference to FIG. 2, a side perspective view of a pick-up truck 200equipped with a deployable power panel 102 is shown. While, for the sakeof example, a pick-up truck is shown, it is to be understood that theinvention is applicable to any type of vehicle.

Hybrid truck vehicle 200 stows deployable panel 102 in a latched “up”position shown in phantom in FIG. 2 on, for example, the passenger side202 of the truck between the passenger door 212 and rear wheel 210. Withthis arrangement, cargo bed 208 of vehicle 200 is not required tocontain a separate generator or power panel therefor. This approach alsoeliminates the need for unique body panels as compared to those used ona conventional truck of identical body design. It will be understoodthat panel 102 could be positioned at other locations of vehicle 202.

To deploy panel 102, conventional latches are disengaged allowing panel102 to be lowered from the stowed position to the deployed positionshown in FIG. 2. Alternatively, panel 102 could be electrically,pneumatically or hydraulically powered between the stowed and deployedpositions. Lowering unit 102 could automatically operate a “generaterequest” switch which signals hybrid control module 112 of FIG. 1 tobegin a programmed sequence placing the vehicle in an operating stateappropriate for supplying power to various outlets of panel 102, eachequipped with an appropriate circuit breaker. Alternatively, the“generate request” could be generated via a manually operated switch. Awatertight door is then manually or automatically opened for access tothe power outlets of panel 102.

Two examples of external electrical loads are illustrated in FIG. 2.Electric drill 204 is powered by a 110 VAC outlet of panel 102, whileelectric air compressor 206 is driven from a 220 VAC outlet of panel102.

FIGS. 3A, 3B and 3C depict a second embodiment of a deployable powerpanel 102 wherein panel 102 is located inside a portion of a toolbox 300mounted to the hybrid vehicle, for example; in the cargo bed areaadjacent a rear outer panel of the vehicle's cab.

In FIG. 3A, a hinged lid 302 is beginning to be raised from itshorizontal closed position to reveal unit 102 stored in portion 304 oftoolbox 300.

In a further opened state shown in FIG. 3B, unit 102 is shown to behingedly coupled at its rear corner 102 a to an inner surface 303 of lid302. At a bottom side of unit 102 are pivotally mounted struts 306A and306B. Distal ends of struts 306A, B are also pivotally coupled totoolbox 300.

In the deployed state of unit 102 shown in FIG. 3C, the panel issubstantially vertical. In this position, a generation request signalswitch is automatically or manually activated to signal hybrid controlmodule 112 of FIG. 1 accordingly.

FIG. 4 depicts a third embodiment of a deployable power outlet panel. Inthis version, output panel 402 is positioned, for example, in thepassenger side outer wall 406 of the cargo bed of vehicle 400 with asealed waterproof door or covering 404 covering the panel in the stowedposition. Alternatively, panel 402 could be equipped with waterproofconnectors and an access opening 408 could be provided in cover 404 forreceipt therethrough of an electrical cable for powering a load frompanel 402 with door 406 in a closed position.

To deploy panel 402, the user pulls on a handle of an outer surface ofcover 404 to swing cover 404 down to reveal panel 402. Opening door 404will automatically or manually activate a generation request switch tosignal hybrid control module 112 of FIG. 1.

With reference to FIG. 5, exemplary details of the items located at afront face of power panel 102 are set forth. Generator unit 120 run timeindicator 502 displays the total time that internal combustion engine116 of FIG. 1 is driving unit 120 in a generator mode. This run time canbe used in addition to a vehicle odometer to schedule periodicmaintenance for internal combustion engine 116. Alternatively, indicator502 could simply display total run time of engine 116 (FIG. 1).

E-stop switch 501 is an emergency stop button for shutting off powergeneration to panel 102.

Circuit breaker panel 512 provides an appropriate breaker for each ofthe accessible power outlets of the unit. Those outlets equipped withground fault interruption are provided with ground fault monitor units524A, B.

Indicator lamp 504 is activated to show normal output voltagesavailable, while indicator lamp 506 shows that a low output voltagecondition exists. Indicator 508 indicates a low fuel or low batterycondition for internal combustion engine 116. Indicator lamp 510 signalsthat a power generation request has been generated and panel outlets arepowered.

Any desired complement of one, two or three phase AC outlets can beprovided at panel 102. As an example only, panel 102 of FIG. 5 has two120 VAC 20 ampere outlets 514B and C, one filtered ground faultprotected 120 VAC 20 ampere outlet 514A, two 120 VAC 30 ampere outlets516A and B, two two-phase 240 VAC 30 ampere outlets 518 and 520 and athree-phase 240 VAC 30 ampere outlet 522.

In addition to conventional 60 Hz, the frequency of the voltagesprovided via the various outlets of panel 102 may optionally be switchedto other frequencies which have been programmed into, for example, thehybrid control module 112 of FIG. 1. Furthermore, if necessary, panel102 could provide one or more DC outlets.

In order for vehicle 100 to supply electrical power to external loads,it must be held in a stationary position, yet drive generator unit 120with internal combustion engine 116 in an environmentally friendlymanner. With reference to FIG. 6, a block diagram of an electric parkingbrake actuating system is set forth for actuating a conventional parkingbrake system for the hybrid vehicle.

Microprocessor-based control unit 620 can be a separate unit or,preferably, part of hybrid control module 112 of FIG. 1. The controlleris coupled for controlling brake actuating motor 602 which is equippedwith gear ratios suitable for pulling actuator wires housed in cable 604via a screw thread member mounted to an end of the actuating wire.

At support bracket 606, input wire 610A is coupled to a tensionadjusting plate 608. Movable bracket 612 is then used to translate themotion of wire 610A to two wires 610B of cable 614 and wire 610C ofcable 618. Cable 614 is associated with the braking mechanism for onevehicle wheel and cable 618 is associated with the braking mechanism fora second vehicle wheel.

FIG. 7 sets forth a flow chart of a routine performed by hybrid controlmodule 112 of FIG. 1 whenever it is desired to supply electric power toexternal loads from the drive train of hybrid vehicle 100 operating in apre-programmed gear for environmentally-friendly operation.

The routine 700 is entered at start 702 and proceeds to a test for thepresence of a generator start flag in memory of the controller 112. Thegenerator start flag is set upon receipt by hybrid vehicle controlmodule 112 of a generator request signal which is generated as a resultof deploying power output panel 102 as described above.

When a generator start flag is detected at decision step 704, theroutine proceeds to decision block 706 to determine whether the electricparking brake has been actuated to hold the vehicle in a stableposition.

If the electric parking brake has not been activated, the routineproceeds to step 708 where a signal to the parking brake systemcontroller begins the actuation process. Additionally, in step 708 amessage is generated for display to the vehicle operator. If step 706determines that the electric parking brake is already applied, then theroutine proceeds to decision block 710 to determine whether the transfercase 124 of vehicle 100 has been placed in neutral. If the transfer casehas not been placed in neutral, the routine proceeds to decision block712 where it is determined whether or not the internal combustion engine116 of vehicle 100 is on.

If the internal combustion engine is on, then the routine proceeds tostep 714 where the engine is turned off and the key placed in a neutralignition position. If the engine is not running at step 712, then theroutine proceed to decision block 716 where the transmission state ischecked for neutral. If the transmission is not in neutral, the routineproceeds to step 718 where the transmission is automatically placed inneutral by apparatus to be described in a later section of thisdescription.

If the transmission is in neutral, then the routine proceeds to step 720where the transfer case 124 of FIG. 1 is placed in neutral. The routinethen proceeds to decision block 722.

At decision block 722, the engine is tested for on or off state. If theengine is not on, the routine proceeds to step 724 where the engine isturned on and a message indicating that is sent to an operator display.

If the engine is on at decision block 722, the routine proceeds todecision block 726 where the transmission is checked as to whether ornot it is in a preselected drive gear.

If the transmission is not in the preselected drive gear, the routineproceeds to step 728, the transmission is placed in a preselected drivegear and a message to that effect is sent to the operator display.

If the transmission is in drive, the routine proceeds to step 730 wherethe torque converter 121 of FIG. 1 is locked and a message reflectingthat state is placed on the vehicle's communication bus.

The routine next proceeds to step 732 where speed control of internalcombustion engine 116 is initiated to bring the generator unit 120 to adesired rotational speed. The routine then proceeds to step 734 wherepower is supplied to power panel 102 and a message indicating that thegeneration state is in progress is sent to the motor control unit 110 ofFIG. 1 in the unit's random access memory. The routine will stay in step734 until a power off request is received by the hybrid vehicle controlmodule 112.

FIG. 8 sets forth a block diagram of the basic logic circuitry forcontrolling operation of the electric parking brake system.

With reference to FIG. 8, parking brake control module 802 controls themotion and direction of brake actuator motor 602 of FIG. 6. This motoris represented in block diagram form in FIG. 8 as part of parking brakemotor assembly 804. Leads 840 and 842 from control module 802 power themotor in opposite directions. Hall effect leads 844, 846 and 848 areused to sense the number of gear teeth which pass by the Hall device inmotor brake assembly 804 to determine the distance that the actuatingcables have traveled.

A positive DC voltage is applied to the control module via lead 850coming from the power distribution bay fuse panel of the hybrid vehicle.Whenever PRNDL micro-switch 870 is actuated, a ground signal is appliedvia lead 852 to control module 802 to indicate that the parking brakeshould be applied to the vehicle. Switch 870 will be actuated by themovement of the vehicle's PRNDL gear shift select lever.

Control module 802 will initiate release of the electric parking brakewhenever it receives a ground signal at lead 854 from relay 808'snormally closed contact. A selectively switchable voltage signal fromthe vehicle's hybrid control module 112 of FIG. 1 is selectively appliedto lead 856 to control module 802. Module 802 will actuate a warninglight via lead 858 to indicate to the hybrid control module 112 of FIG.1 that the electric brake system is on.

Whenever the hybrid control module 112 indicates that a reverse gear hasbeen selected, it will place a positive voltage signal on lead 860 whichwill actuate relay 808 to prevent the application of a release signal tothe parking brake system. Additionally, whenever power generation toexternal loads is taking place, hybrid control module 112 will place apositive voltage on lead 862 to operate relay 810 which will then openits contact to additionally prevent the electric parking brake frombeing released.

Parking brake control module 802 and parking brake motor assembly 804are commercially available units from sources such as Dura Corporation.

Relays 812, 814, 816 and 818, in conjunction with control signalsreceived from hybrid control module 112 of FIG. 1, control the motion ofmotor 820 to automatically shift gears at transmission 122 into or outof PARK, thus bypassing the action of the conventional PRNDL gearselection lever.

The operating coil of relay 812 is energized by a voltage signal on lead830 from hybrid control module 112 indicating that a pre-programmeddrive gear of transmission 122 is to be automatically selected by gearmotor 820. Actuation of relay 812 will then operate slave relays 816 and818. With relays 812, 816 and 818 on and relay 814 off, a positivevoltage at lead 834 from the power distribution fuse box of the hybridvehicle will be placed on lead 811 to motor 820 via operated contacts ofrelays 812 and 816. Simultaneously, operation of relay 818's contactwill place ground potential on lead 813 to motor 820, thus causing motor820 to turn in a first direction to by-pass the PRNDL lever to place thetransmission 122 in a pre-programmed gear.

Conversely, when hybrid control module 112 indicates via lead 836 thattransmission 122 is to be returned to PARK, relay 814 will operate andrelays 812, 816 and 818 will release. With relay 814 on, and relays 812and 816 and 818 off, ground potential will be placed on lead 811 via anormally closed contact of relay 816. Simultaneously, a positive drivevoltage from the power distribution fuse box on lead 834 will be placedon lead 813 to motor 820 via an operated contact of relay 814 and anormally closed contact of relay 818. This reversed polarity on motorleads 811 and 813 will cause gear select motor 820 to rotate in a seconddirection causing transmission 122 to be placed in PARK.

PARK may additionally be automatically selected by motor 820 wheneverthe transmission is not in the preprogrammed drive gear nor in PARK, andhybrid control module 112 places a positive 12-volt signal on lead 832.

For vehicles supplying electric power while the power train is placed inthe PARK gear of an automatic transmission, the electric brake and logiccircuitry of FIG. 8 would not be required. In such an operatingcondition, the routine shown in FIG. 9 could be run by hybrid controlmodule 112 of FIG. 1

With reference to FIG. 9, routine 900 begins at start 902 whenever agenerator request signal is initiated, for example, when power outputpanel 102 is deployed as previously described. The routine then proceedsto decision block 904 where a determination of the existence of anyvehicle system faults is made. Such faults could involve low fuelcondition, improper coolant temperature, etc. If a fault exists, theroutine enters block 928, displays the nature of the fault andterminates.

If no system faults are detected, the routine passes to decision block906 to determine whether the vehicle's automatic transmission is inPARK. If the transmission is not in park, the routine generates anappropriate display message at block 930 and then terminates.

If the transmission is determined to be in PARK, the routine appliesdrive interlock at step 908 and proceeds to decision block 910 to verifythat a drive interlock has been enabled to prevent the transmission fromleaving the PARK state for so long as a generate request signal ispresent. If drive interlock is not enabled, the routine displays anappropriate message at block 928 and terminates.

If drive interlock is enabled, routine 900 proceeds to decision block912 to verify whether the electrical generating system safety interlocksare enabled. These tests are basically checks for a normally functioningelectric power generating system. For example, the tests could include atest for tripped circuit breakers or for absence of ground fault, etc.If all safety interlocks are not satisfied, routine 900 generates anappropriate message for display at block 928 and terminates.

If safety interlocks are satisfactory, the routine proceeds to block 914where the vehicle's internal combustion engine is automatically started.Once the engine operation is verified at decision block 932, a speedcontrol regimen at block 916 is entered. If a desired engine speed isnot satisfied at decision block 918, an appropriate message is displayedat block 928 and the routine terminates.

If the engine is operating at the preselected speed, electric powergeneration begins at block 920. The generated output voltage is checkedfor being within a proper tolerance range at decision blocks 922, 936and 938, with appropriate messages displayed for high or low voltage atblocks 940 and 942, respectively.

Proper generator operability is identified at decision block 924, and ifverification passes, a “generator on” indication is displayed. Under agenerator malfunction, an appropriate message is displayed at block 928,and routine 900 terminates.

The above description of the invention is merely exemplary, andvariations that do not depart from the gist of the invention areintended to be within the scope thereof.

1. A hybrid vehicle comprising: an internal combustion engine having apower output; a transmission system having an input and an output; acombined starter/motor/generator coupled for receipt of drive power fromthe internal combustion engine; a supplemental DC power source; a motorinverter coupled between the supplemental DC power source and thecombined starter/motor/generator for powering the combinedstarter/motor/generator in a motor mode for furnishing at least aportion of drive power; at least one electrical outlet coupled forreceipt of electric power generated by the combinedstarter/motor/generator operating in a generation mode; and a hybridcontrol module for determining an operating mode of the hybrid vehicle.2. The hybrid vehicle of claim 1 wherein the operating mode is one of astealth mode wherein all drive power is supplied by the combinedstarter/motor/generator, an engine-only mode wherein all drive power issupplied by the internal combustion engine, a combined engine-motor modewherein drive power is supplied by both the internal combustion engineand the combined starter/motor/generator, and a power generation modefor at least one auxiliary load.
 3. The hybrid vehicle of claim 2wherein during the power generation mode for at least one auxiliary loadexternal to the vehicle, the vehicle is held stationary by placing thetransmission system in a parking gear to drive the combinedstarter/motor/generator in the generation mode for supplying electricpower to the at least one outlet.
 4. The hybrid vehicle of claim 2further comprising a power transfer unit for selectively coupling drivepower from the transmission system output to a forward drive train and arear drive train, and wherein during the power generation mode for loadsexternal to the vehicle, the vehicle is held stationary, the powertransfer unit is placed in neutral so as to supply no drive power to thefront and rear drive trains, and the transmission system is placed in apreselected drive gear to drive the combined starter/motor/generator inthe generation mode for supplying electric power to the at least oneoutlet.
 5. The hybrid vehicle of claim 1 further comprising an invertercoupled between the supplemental DC power source and the at least oneelectrical outlet, the inverter operative to deliver electric powerderived from the supplemental DC power source.
 6. The hybrid vehicle ofclaim 1 further comprising a clutch coupled between the power output ofthe internal combustion engine and the combined starter/motor/generator.7. The hybrid vehicle of claim 1 further comprising a torque convertercoupled between the combined starter/motor/generator and the input ofthe transmission system.
 8. The hybrid vehicle of claim 1 wherein thetransmission system comprises an automatic transmission system.
 9. Thehybrid vehicle of claim 1 further comprising a power conditioningcircuit coupled between the combined starter/motor/generator and the atleast one electrical outlet.
 10. The hybrid vehicle of claim 1 whereinthe at least one electrical outlet is located on a power outlet panelwhich is deployable between a stowed position and an accessibleposition.
 11. The hybrid vehicle of claim 10 wherein the power outletpanel generates an activation signal to the hybrid control modulewhenever the power outlet panel is deployed from the stowed position.12. The hybrid vehicle of claim 11 wherein, upon receipt of theactivation signal, the hybrid control module places the vehicle in anoperating mode appropriate for supplying electric power to the at leastone electrical outlet of the deployable power outlet panel.
 13. Thehybrid vehicle of claim 12 wherein the operating mode appropriate forsupplying electric power to the at least one electrical outlet comprisesholding the vehicle stationary by placing the transmission system in aparking gear to drive the combined starter/motor/generator in ageneration mode.
 14. The hybrid vehicle of claim 12 further comprising apower transfer unit for selectively coupling drive power from thetransmission system output to a forward drive train and a rear drivetrain, and wherein the operating mode appropriate for supplying electricpower to the at least one electrical outlet comprises holding thevehicle stationary, placing the power transfer unit in neutral, andplacing the transmission system in a preselected drive gear to drive thecombined starter/motor/generator in a generation mode.
 15. The hybridvehicle of claim 14 further comprising an electric parking brake systemcoupled to the hybrid control module and actuated by the hybrid controlmodule upon receipt of the activation signal to assist in holding thevehicle stationary.
 16. A vehicle power distribution unit for supplyingelectrical power to at least one load, the power distribution unitcomprising: a panel adapted to be associated with a portion of a body ofthe vehicle and mounting a plurality of power outlets, each adapted tobe coupled to a power source internal to the vehicle, the panel beingdeployable from a stowed position, wherein the power outlets areinaccessible to the at least one load to an actuated position, whereinthe power outlets are accessible to the at least one load.
 17. Thevehicle power distribution unit of claim 16 wherein the at least oneload is external to the vehicle.
 18. The vehicle power distribution unitof claim 16 wherein the power distribution unit is operative to generatean activation signal whenever the panel is placed in the actuatedposition.
 19. The vehicle power distribution unit of claim 16 whereinthe power distribution unit panel is adapted to be mounted behind a sidesurface of the vehicle in the stowed position, the panel adapted to bemoved to a position beneath the side surface in the actuated position.20. The vehicle power distribution unit of claim 16 wherein the powerdistribution unit is adapted for placement inside a tool box carried bythe vehicle and having a movable cover, the power distribution unitadapted to be mounted to the movable cover such that whenever themovable cover is opened, the panel is deployed in the actuated position,and whenever the movable cover is closed, the panel is deployed in thestowed position.
 21. The vehicle power distribution unit of claim 16wherein the power distribution unit panel is adapted for placementwithin a side surface of the vehicle, the panel facing an opening in theside surface having a movable cover such that whenever the movable coveris opened the panel is placed in the activated position, and wheneverthe movable cover is closed, the panel is placed in the stowed position.22. The vehicle power distribution unit of claim 16 wherein theplurality of power outlets are selected from the group consisting of DC,one phase AC, two phase AC and three phase AC outlets.
 23. The vehiclepower distribution unit of claim 16 wherein at least one of theplurality of power outlets is equipped with ground fault protection. 24.The vehicle power distribution unit of claim 16 wherein at least one ofthe plurality of power outlets is equipped with a circuit breaker. 25.The vehicle power distribution unit of claim 16 further comprising anormal output voltage indicator mounted to the panel.
 26. The vehiclepower distribution unit of claim 16 further comprising a low outputvoltage indicator mounted to the panel.
 27. The vehicle powerdistribution unit of claim 16 further comprising a low fuel indicatormounted to the panel.
 28. The vehicle power distribution unit of claim16 further comprising a low battery indicator mounted to the panel. 29.The vehicle power distribution unit of claim 16 further comprising anengine run time indicator mounted to the panel.
 30. The hybrid vehicleof claim 1 further comprising a remote transmitter unit adapted tocommunicate with the hybrid control module for requesting an operatingmode of the hybrid vehicle suitable for supplying electric power to atleast one auxiliary load.
 31. The hybrid vehicle of claim 30 wherein theat least one auxiliary load is external to the vehicle.
 32. The hybridvehicle of claim 30 wherein the remote transmitter unit furthercomprises a receiver adapted to receive at least one status signal fromthe hybrid control module and an indicator for providing an indicationof the at least one status signal.
 33. The hybrid vehicle of claim 32wherein the indicator comprises a visual display.
 34. In a vehiclehaving a deployable power distribution unit for furnishing electricalpower to at least one load external to the vehicle, an automatedelectric brake system for holding the vehicle stationary, the brakesystem comprising: a control module; and a parking brake actuatorcoupled to the control module and including a movable member adapted toactuate at least one braking element when moving in a first directionand to release the at least one braking element when moving in a seconddirection; wherein the control module is operative to cause the actuatorto actuate the at least one braking element and to place the vehicle inan operative state suitable for delivering electrical power to the powerdistribution unit upon recognition of deployment of the powerdistribution unit.
 35. The brake system of claim 34 wherein theoperative state comprises an internal combustion engine running in apreselected drive gear for driving an electrical generator and drivepower decoupled from a vehicle drive train.
 36. The brake system ofclaim 34 wherein the parking brake actuator further comprises at leastone brake actuator cable adapted to be coupled between the at least onebraking element and the movable member.
 37. The brake system of claim 34wherein the parking brake actuator comprises a motor assembly having arotor capable of rotating in the first and second directions.
 38. In avehicle having an internal combustion engine, an electrical generatoradapted for coupling to the engine, a transmission and a deployablepower distribution unit coupled to the electrical generator forfurnishing electrical power to at least one load external to thevehicle, a method for placing the vehicle in an operative state suitablefor supplying electrical power to the at least one external load, themethod comprising: recognizing movement of the power distribution unitto a deployable state; holding the vehicle stationary; and placing thetransmission in a preselected gear for powering the electricalgenerator.
 39. The method of claim 38 further comprising delayingtransfer of electrical power from the generator to the powerdistribution unit until the engine has reached a preselected rotationalspeed.
 40. The method of claim 38 where the transmission comprises anautomatic transmission and the preselected gear is PARK.
 41. The methodof claim 38 wherein the vehicle further comprises a mechanical powertransfer unit for selectively coupling drive power from the transmissionto at least one drive train of the vehicle, and wherein the methodfurther comprises actuating a parking brake system to hold the vehiclestationary and placing the mechanical power transfer unit in a neutralstate wherein drive power is decoupled from the at least one drive trainprior to placing the transmission in a preselected gear.
 42. The methodof claim 41 wherein the preselected gear comprises a drive gear.